FAQ’s

Transformer cores are primarily made from electrical steel, with two common types:

• Grain-Oriented Electrical Steel (GOES): Used in high-performance transformers, especially for power transmission, as it minimizes core loss and maximizes magnetic permeability.
• Non-Grain-Oriented Electrical Steel (NGOES): Often used in smaller or general-purpose transformers where cost-effectiveness is prioritized.

The choice of material depends on factors such as the transformer’s size, application, and required performance characteristics.

We follow a strict quality control process that includes:

• Material Inspection: Carefully selecting and inspecting all materials to ensure they meet required specifications.
• Dimensional Checks: Measuring each core to ensure it meets the customer’s exact design requirements.
• Performance Testing: Evaluating core losses, magnetizing current, and other electrical properties to ensure optimal performance.
• Heat Treatment and Surface Inspection: Enhancing mechanical properties and performing thorough surface inspections to detect any defects.

Yes, we offer custom design services tailored to meet your specific transformer core requirements.

• We work closely with our customers to understand their needs and provide optimized designs.
• Our design team uses advanced tools like Finite Element Analysis (FEA) to simulate magnetic flux and optimize the design for minimal energy losses.

Several factors influence transformer core design, including:

• Voltage Rating: The core design varies depending on the transformer’s intended voltage level.
• Load Type: Whether the transformer will handle a constant or fluctuating load affects material choice and core design.
• Size and Weight: Compactness or size requirements may require specific design adjustments.
• Efficiency Standards: The desired efficiency level, particularly concerning core losses, impacts material and design choices.
• Environmental Conditions: Factors such as temperature, humidity, and operating conditions may affect material choice and heat treatment.

We use a range of testing methods to ensure efficiency under operational conditions, including:

• No-Load Loss Testing: Measures energy losses when no current flows through the transformer.
• Magnetic Field and Flux Testing: Analyzes the distribution of magnetic flux to ensure efficiency.
• Temperature Rise Testing: Evaluates thermal performance to ensure safe operation within temperature limits.
• Mechanical Integrity Testing: Verifies the core is mechanically sound and free from defects.

After passing all inspections and tests, transformer cores are carefully packaged to prevent damage during transport.

• We use high-quality, protective materials to safeguard cores from moisture, mechanical impact, and environmental damage.
• The cores are securely packed and labeled for delivery, with full tracking provided to ensure timely and safe arrival.

Yes, we offer comprehensive post-delivery support, including:

• Troubleshooting and Technical Support: Our engineers assist with any technical issues or adjustments required during installation.
• Performance Monitoring: We help monitor and assess core performance after integration into the final transformer.
• Maintenance Recommendations: Guidance on proper maintenance to ensure long-term efficiency.

The lead time typically ranges from [X] to [Y] weeks, depending on factors such as:

• Complexity of the design
• Material availability
• Current production schedules

We always strive to meet customer deadlines and can provide more accurate lead times based on your specific requirements.

To receive a detailed quote, simply contact us with the following information:

• Your design specifications or drawing
• Material preferences (if any)
• Performance requirements (e.g., core loss, efficiency)
• Quantity and lead time expectations
• Any other special requests or requirements

Our sales and engineering teams will review your request and provide a customized quote.

Yes, we offer training sessions for your technical team, covering topics such as:

• Transformer core design and material selection
• Testing and performance evaluation
• Installation, handling, and safety precautions
• Troubleshooting and maintenance tips

These training programs ensure your team is well-equipped with the knowledge to handle transformer cores effectively.

We supply transformer cores for a wide range of industries, including:

• Power Generation and Distribution
• Renewable Energy
• Industrial Equipment

Our transformer cores are engineered to meet the specific needs of these industries, ensuring performance, reliability, and efficiency in every application.